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  emergency stop switch a22e install in 22-dia. or 25-dia. panel cutout ? direct opening mechanism to open the circuit when the contact welds . ? safety lock mechanism prevents operating errors. ? easy mounting and removal of switch blocks using a lever. ? mount three switch units in series to improve wiring efficiency (with non-lighted switch units, three units can be mounted for multiple contacts). ? finger protection mechanism on switch unit provided as a standard feature. ? install using either round, or forked crimp terminals. ? oil-resistant to ip65 (non-lighted models)/ip65 (lighted models) note: be sure to read the precautions for all pushbutton switches in the pushbutton switches group catalog (cat. no. x018), as well as the ?safety precautions? on page 19. features safety lock mechanism to prevent misuse this switch uses a finger protection mechanism to prevent electrical shocks. moreover, it is provided with a mechanism to prevent terminal screws from coming off and also allows connection to either round or forked crimp terminals. construction lock position this switch enables emergency stops only when the pushbutton is pressed intentionally and firmly. even if an object or person touches the pushbutton by mistake, the contact will not be released unless the pushbutton reaches the lock position. finger protection mechanism for preventing terminal screws from coming off (loosening the screws do not cause them to come off) ? ? ? (the above figures are examples of the lighted model.) color: red non-lighted lighted light source ? led lamp ? incandescent lamp contact ratings 10 a at 110 vac (resistive load) 10 a at 24 vdc (resistive load) lighting method non-lighted lighted (without voltage reduction unit) lighted (with voltage reduction unit) operation unit lamp switch http://www.ia.omron.com/ 1 (c)copyright omron corporation 2007 all rights reserved.
a22e model number structure model number legend completely assembled shipped as a set which includes the operation unit, lamp (lighted models only), and switch. 1 2 3 4 5 l mp lp s m l sk mk 6d 6 vdc 6a 6 vac 12a 12 vac/vdc 24a 24 vac/vdc t1 100 vac t2 200 vac 01 11 02 a22e@-@-@-@-@ 1. lighted/non-lighted code description none non-lighted lighted (see note.) 2. head size code push-pull large 60 dia. small 30 dia. medium 40 dia. large 60 dia. small 30 dia. medium 40 dia. 3. light source code operating voltage none non-lighted led with voltage reduction unit none non-lighted led without voltage reduction unit 4. contacts code description spst-nc spst-no + spst-nc dpst-nc note: lighted emergency stop switches are available only for the medium (m). push- lock turn-reset models. note: 1 the led lamp (24 vac/vdc) can be lit by directly applying 110 vac/vdc (220 vac/vdc) to the lamp terminal. led incorporates the 24-vac/vdc models. 2. equipped with 24-vac/dc led. none b 5. configuration code configuration switch only switch with integrated control box description size medium 40 dia. push-lock turn-reset push-lock key reset http://www.ia.omron.com/ 2 (c)copyright omron corporation 2007 all rights reserved.
a22e ordering information list of models completely assembled non-lighted models appearance output push-lock turn-reset system color of cap 40-dia. head medium push-pull a22e-mp spst-nc a22e-mp-01 red spst-no/spst-nc a22e-mp-11 dpst-nc a22e-mp-02 60-dia. head large push-pull a22e-lp spst-nc a22e-lp-01 spst-no/spst-nc a22e-lp-11 dpst-nc a22e-lp-02 30-dia. head small push-lock turn-reset a22e-s spst-nc a22e-s-01 spst-no/spst-nc a22e-s-11 dpst-nc a22e-s-02 dpst-nc + spst-no a22e-s12 tpst-nc a22e-s-03 40-dia. head medium push-lock turn-reset a22e-m spst-nc a22e-m-01 spst-no/spst-nc a22e-m-11 dpst-nc a22e-m-02 dpst-nc + spst-no a22e-m-12 tpst-nc a22e-m-03 60-dia. head large push-lock turn-reset a22e-l spst-nc a22e-l-01 spst-no/spst-nc a22e-l-11 dpst-nc a22e-l-02 30-dia. head small push-lock key-reset a22e-sk spst-nc a22e-sk-01 spst-no/spst-nc a22e-sk-11 dpst-nc a22e-sk-02 40-dia. head medium push-lock key-reset a22e-mk spst-nc a22e-mk-01 spst-no/spst-nc a22e-mk-11 dpst-nc a22e-mk-02 http://www.ia.omron.com/ 3 (c)copyright omron corporation 2007 all rights reserved.
a22e lighted models switch with integrated control box appearance output lighting rated voltage push-lock turn- reset system color of cap 40-dia. head push-lock turn-reset without voltage reduction unit a22e spst-nc led 6 vdc a22el-m-6d-01 red 6 vac a22el-m-6a-01 12 vac/vdc a22el-m-12a-01 24 vac/vdc a22el-m-24a-01 spst-no/spst-nc 6 vdc a22el-m-6d-11 6 vac a22el-m-6a-11 12 vac/vdc a22el-m-12a-11 24 vac/vdc a22el-m-24a-11 dpst-nc 6 vdc a22el-m-6d-02 6 vac a22el-m-6a-02 12 vac/vdc a22el-m-12a-02 24 vac/vdc a22el-m-24a-02 40-dia. head push-lock turn-reset with voltage reduction unit a22e spst-nc 100 vac a22el-m-t1-01 200 vac a22el-m-t2-01 spst-no/spst-nc 100 vac a22el-m-t1-11 200 vac a22el-m-t2-11 dpst-nc 100 vac a22el-m-t1-02 200 vac a22el-m-t2-02 appearance output model spst-nc a22e-m-01b spst-no/spst-nc a22e-m-11b dpst-nc a22e-m-02b http://www.ia.omron.com/ 4 (c)copyright omron corporation 2007 all rights reserved.
a22e subassembled the operation unit, lamp, or switch can be ordered separately. use them in combination for models that are not available as ass embled units. these can also be used as inventory for maintenance parts. note: up to three switch units can be mounted for multiple contacts. operation unit non-lighted lighted (wituout voltage reduction unit) lighted (with voltage reduction unit) switch (see note.) operation unit operation unit lamp lamp switch (withtout voltage reduction unit) switch (with voltage reduction unit) incandescent led led http://www.ia.omron.com/ 5 (c)copyright omron corporation 2007 all rights reserved.
a22e operation units non-lighted lighted sealing capability and size ip65 oil-resistant models small (30 dia.) medium (40 dia.) large (60 dia.) push-pull --- push-lock, turn-reset push-lock, key-reset (push-lock, turn-reset) --- sealing capability and size ip65 medium (40 dia.) push-lock, turn-reset a22e-mp a22e-lp a22e-s a22e-m a22e-l a22e-sk a22e-mk a22el-m http://www.ia.omron.com/ 6 (c)copyright omron corporation 2007 all rights reserved.
a22e lamp led note: for voltage-reduction lighting, use the a22-24ar. incandescent switch (standard load) without voltage reduction unit with voltage reduction unit note: 1. the above illustrations are for the dpst-no contact. 2. when using with a voltage reduction unit, use the a22-24ar. appearance led light rated voltage model red standard 6 vdc a22-6dr 6 vac a22-6ar 12 vac/vdc a22-12ar 24 vac/vdc a22-24ar bright 24 vac/vdc a22-24asr appearance rated voltage model 6 vdc a22-5 14 vac a22-12 28 vac a22-24 130 vac a22-h1 classification appearance switch action momentary momentary contacts for standard loads spst-no a22-10m a22l-10m spst-nc A22-01m a22l-01m spst-no + spst-nc a22-11m a22l-11m dpst-no a22-20m a22l-20m dpst-nc a22-02m a22l-02m non-lighted lighted classification appearance switch action momentary momentary contacts for standard loads spst-no a22l-10m-t1 a22l-10m-t2 spst-nc a22l-01m-t1 a22l-01m-t2 spst-no + spst-nc a22l-11m-t1 a22l-11m-t2 dpst-no a22l-20m-t1 a22l-20m-t2 dpst-nc a22l-02m-t1 a22l-02m-t2 lighted (110 vac) lighted (220 vac) http://www.ia.omron.com/ 7 (c)copyright omron corporation 2007 all rights reserved.
a22e accessories (order separately) item appearance classification model remarks switch blocks spst-no a22-10 provided as standard. order switch blocks only when adding or replacing them. spst-nc A22-01 dpst-no, one-piece a22-20 dpst-nc, one-piece a22-02 lamp sockets direct lighting a22-tn used when changing the lighting method. voltage- reduction lighting 100 vac a22-t1 200 vac a22-t2 mounting latches --- a22-3200 provided as standard. order mounting latches only when mounting switch blocks or lamp sockets that are purchased individually. legend plates for emergency stop 60-dia. black letters on yellow back-ground a22z-3466-1 emergency stop is indicated on the plate. 90-dia. black letters on yellow back-ground a22z-3476-1 60-dia. black letters on yellow back-ground a22z-3466-2 emergency off is indicated on the plate. hole plug round a22z-3530 can be plugged into pre-cut panel holes for future expansion. the color is black. connectors applicable cable diameter (mm) 7 to 9 dia. a22z-3500-1 plastic connector used to extend a cable from the switch box. 9 to 11 dia. a22z-3500-2 25-dia. ring --- a22z-r25 can be fit into a 25-dia. hole in the panel. since this is not attached to the main body, order separately. (refer to page 16.) 30-dia. resin attachment --- a22z-a30 can be fit into a 30-dia. hole in the panel. (refer to page 16.) lock plate --- a22z-3380 use to fix the lever on the switch. control boxes (enclosures) one hole, yellow box (for emergency stop) a22z-b101y material: polycarbonate resin operation keys --- a22k-k two keys are provided. lock ring rounded shape a22z-3360 the body is equipped with a lock fitting. this lock fitting is used when a more secure lock feature is required. (refer to page 16.) lamp extractor --- a22z-3901 rubber tool used to replace lamps easily tightening tool --- a22z-3905 tool used to tighten nuts from the back of the panel and to attach caps to lighted models. http://www.ia.omron.com/ 8 (c)copyright omron corporation 2007 all rights reserved.
a22e specifications certified standard ratings ? ul, cul (file no.e41515) 6a at 220 vac, 10 a at 110 vac ? tv (en60947-5-1) (low voltage directive) 3 a at 220vac ? ccc (gb14048.5) 3 a at 240 vac, 1.5 a at 24 vdc certified standards note: 1. only models with nc contacts have a direct opening mechanism. 2. ul-certification for csa c22.2 no. 14 and bears the mark. 3. some models have been certified. contact your omron sales representative. ratings contacts (standard load) note: 1. rated current values are determined according to the testing conditions. the above ratings were obtained by conducting tests under the following conditions. (1) ambient temperature: 20 qr 2q c (2) ambient humidity: 65 r5% (3) operating frequency: 20 operations/minute 2. minimum applicable load: 10 ma at 5 vdc led indicators without voltage reduction unit item appearance classification model remarks e-stop shroud --- a22z-eg1 semi-s2/sematech application guide for semi-s2-compatibility. the semi-s2- compatible shroud and legend plate for emergency off come as a set. use with an a22e emergency stop switch. e-stop shroud --- a22z-eg2 semi-s2/sematech application guide for semi s2-compatible shroud. use together with an a22e emergency stop switch. certification body standards file no. ul (see note 2.) ul508 e41515 tv product service en60947-5-1, en60947-5-5 (certified direct opening mechanism) inquire cqc (ccc) gb14048.5 2003010303070635 kosha (see note 3.) en60947-5-1 2004-220 rated carry current rated voltage rated current (a) ac15 (induc- tive load) ac12 (resistive load) dc13 (induc- tive load) dc12 (resistive load) 10 a24 vac1010--- --- 110 vac 5 10 220 vac 3 6 380 vac 2 3 440 vac 1 2 24 vdc --- --- 1.5 10 110 vdc 0.5 2 220 vdc 0.2 0.6 380 vdc 0.1 0.2 rated voltage rated current operating voltage 6 vdc 60 ma 6 vdc r5% 6 vac 60 ma 6 vac/vdc r5% 12 vac/vdc 30 ma 12 vac/vdc r5% 24 vac/vdc 15 ma 24 vac/vdc r5% http://www.ia.omron.com/ 9 (c)copyright omron corporation 2007 all rights reserved.
a22e characteristics note: 1. with no icing or condensation. 2. malfunction within 1 ms. 3. setting and resetting once is counted as one operation. 4. the degree of protection from the front of the panel. item emergency stop switches non-lighted model: a22e lighted model: a22el allowable operating frequency mechanical 30 operations/minute max. (see note 3.) electrical 30 operations/minute max. (see note 3.) insulation resistance 100 m : min. (at 500 vdc) dielectric strength between terminals of same polarity 2,500 vac, 50/60 hz for 1 min between each terminal and ground 2,500 vac, 50/60 hz for 1 min vibration resistance 10 to 55 hz, 1.5-mm double amplitude (see note 2.) shock resistance destruction 1,000 m/s 2 malfunction (see note 2.) 250 m/s 2 max. durability mechanical 300,000 operations min. (see note 3.) electrical 300,000 operations min. (see note 3.) ambient operating temperature (see note 1.)  20 to 70q c  20 to 55q c ambient operating humidity 35% to 85% ambient storage temperature  40 to 70q c degree of protection ip65 (oil-resistant) (see note 4.) ip65 (see note 4.) electric shock protection class class ii pti (tracking characteristic) 175 degree of contamination 3 (en60947-5-1) http://www.ia.omron.com/ 10 (c)copyright omron corporation 2007 all rights reserved.
a22e dimensions note: all units are in millimeters unless otherwise indicated. non-lighted models 34 1.8 32 41.2 1.8 1.8 1.8 2 18.5 a22e-mp a22e-lp a22e-s a22e-m a22e-l a22e-sk a22e-mk 40 dia. 60 dia. 40 dia. 30 dia. 60 dia. 30 dia. 22 40 dia. 22 medium push-pull (40-dia.) large push-pull (60-dia. ) small push-lock, turn-reset (30-dia. ) medium push-lock, turn-reset (40-dia. ) large push-lock, turn-reset (60-dia.) small push-lock, key-reset (30-dia.) medium push-lock, key-reset (40-dia.) 1.5 http://www.ia.omron.com/ 11 (c)copyright omron corporation 2007 all rights reserved.
a22e lighted models note: the operation unit is an example for the a22e-m. dimensions for accessories 32 41.2 18.5 a22el-m 40 dia. medium push-lock, turn-reset (40-dia. ) switch dimensions when mounted to a dpst-no (or dpst-nc) one-piece switch block 72.7 57.8 4424 30 dia. 1 13 2.5 6 hole plug round a22z-3530 6.1 3.8 20.5 2.8 22.2 dia. 34.7 dia. 30-dia. resin attachment a22z-a30 lamp extractor a22z-3901 tightening wrench a22z-3905 8.5 dia. 8 dia. 11 dia. 19.2 dia. 21.2 dia. 25 dia. 30 dia. material: chloroprene rubber legend plates for emergency stop a22z-3466-1 (60) 22.2 dia. 60 dia. a22z-3466-2 (60) black letters ye l l o w o f f e m e r g e n c y black letter 60 dia. 22.2 dia. t1 yellow 22.2 dia. 90 dia. a22z-3476-1 (90) black letters ye l l o w lock ring a22z-3360 22.2 dia. 25-dia. ring a22z-r25 30 dia. 22 dia. 24.8 dia. 27 dia. material: iron, zinc plated material: nbr (black) http://www.ia.omron.com/ 12 (c)copyright omron corporation 2007 all rights reserved.
a22e 10.6 dia. 9.5 dia. 20.41.5 ba9s/13 model indication lamp led a22-6@, 12@, 24@ 28 max. 10 1 dia. ba9s/13 incandescent lamp a22-5, 12, 24, h1 4-4 38 tapping screw 22.1 0.3 0.1 dia. 10 (10 36) 0.6 depression 75 20.50.1 2.80.1 68 36 two, 21 dia. side lead draw-out hole 20 41 69.5 control box a22z-b101y (1 hole) 41 161 dia. (side lead draw-out hole) 32 39 two, mounting holes 56 cable draw-out hole (top view) e-stop shroud a22z-eg1 sunken section, 0.2 switch guard 75 2.8 20.5 63 90 dia. 78 dia. 38 52.2 max. 30 40 75 min. (determined by the height of the switch surface in the lock position.) 22.2 dia. 33 dia. panel cutout dimensions allowable panel thickness: 1 to 3 mm r5 emergency off inscription plate (t=1) rubber packing (t=0.5) rubber packing (t=0.5) locking ring mounting panel 2 1 panel switch unit a22e-m 2.5 8 r1.7 22.3 24.2 0.2 note 1: the dimensions of the shroud conform to the specifications of the sematech application guide for semi s2-93 . 2: these shrouds are designed for use only in semiconductor manufacturing equipment. do not use them for any other application. 3: the shroud is not provided with the switch. +0.1 0 +0.4 0 +0.5 ?1.5 http://www.ia.omron.com/ 13 (c)copyright omron corporation 2007 all rights reserved.
a22e panel cutouts a lock ring is provided as a standard feature. note: 1. when painting or coating the panel, make sure that the specified panel dimensions apply to the panel after painting or coating. 2. use an a22z-r25 ring when mounting to a panel with a 25-mm diameter hole. 12 r2 m90 35 3 20.6 22.2 dia. 2.8 79 dia. 98 dia. 105 dia. the number of spacers depends on the model (see note 1.) detents inside (one on each side) 95 +0.2 0 5.5 +0.2 0 90.3 +0.4 0 dia. 20 23 10 13 panel panel spacers spacer 88 max. 105 max. dpst-nc one-piece contact unit nc contact unit position of detent notch position of detent notch panel panel with 1 spacer with 2 spacers panel cutout dimensions mounting a 1-pole switch unit (see note 4.) mounting a 2-pole switch unit (see note 4.) e-stop shroud a22z-eg2, a22z-eg21, a22z-eg22 note 1: the dimensions of the shroud conform to the specifications of the sematech application guide for semi s2-93 . 2: these shrouds are designed for use only in semiconductor manufacturing equipment. do not use them for any other application. 3: the shroud is not provided with the switch. note: 1. the number of spacers that are combined depends on the model. 2. tighten to a torque of 1.96 to 2.94 n ? m. 3. the allowable panel thicknesses are as follows: without spacers: t=1.3 to 22.5 mm with 1 spacer: t=1.3 to 12.5 mm with 2 spacers: t=1.3 to 2.5 mm 4. these are the dimension from the front of the panel when the switch unit is attached. model no. of spacers a22z-eg2 0 a22z-eg21 1 a22z-eg22 2 without lock fitting with lock fitting r0.8 max. 3.2 +0.2 0 24.1 +0.4 0 22.3 +0.4 dia. 0 25 +0.5 dia. 0 22.3 +0.4 dia. 0 http://www.ia.omron.com/ 14 (c)copyright omron corporation 2007 all rights reserved.
a22e terminal arrangement terminal arrangement (bottom view) terminal connection note: the above terminal connection diagrams are examples for spst-no + spst-nc and dpst-nc. non-lighted lighted switch blocks m3.5 screws lamp socket switch blocks type terminal connection (bottom view) spst-no + spst-nc dpst-nc non-lighted lighted without voltage reduction unit lighted with voltage reduction unit 3 4 1 2 1 2 1 2 1 2 x2 x1 x 3 4 (+) (?) 1 2 x2 x1 x 1 2 (+) (?) x1 x2 1 2 x 3 4 x1 x2 1 2 x 1 2 http://www.ia.omron.com/ 15 (c)copyright omron corporation 2007 all rights reserved.
a22e installation mounting to the panel (1) preparing the panel (2) matrix mounting ? the panel dimensions are shown below. ? the panel thickness must be 1 to 5 mm. ? always use a 25-mm-dia. lock ring for a 25-mm-dia. hole. ip65 degree of protection will be lost if the 25-mm-dia. lock ring is not used because of the larger size of a 25-mm-dia. hole. ? when painting or coating the panel, make sure that the specified panel dimensions apply to the panel after painting or coating. (3) mounting the operation unit on the panel ? insert the operation unit from the front surface of the panel, insert the lock ring and the mounting nut from the terminal side, then tighten the nut. before tightening, check that the rubber washer is present between the operation unit and the panel. ? when using a legend plate frame, put one rubber washer each between the legend plate frame and the panel and between the operation unit and the legend plate frame. (one rubber washer will be provided when one legend plate frame is ordered.) ? align the lock ring with the groove in the casing, then insert the lock ring so that its edge is located on the panel side. ? tighten the mounting nut at a torque of 0.98 to 1.96 nm. ? when using a lock ring, replace with the supplied lock ring, insert the projecting part into the lock slot, and then tighten the mounting nut. (4) mounting the switch on the operation unit ? insert the operation unit into the switch unit, aligning the arrow mark inscribed on the case with the lever on the switch blocks, then move the lever in the direction indicated by the arrow in the following figure. (5) removing the switch ? move the lever in the direction indicated by the arrow in the following figure, then pull the operation unit or the switch blocks. since the lever has a hole with an inside diameter of 6.5 mm, the lever can be moved in the specified direction by inserting a screwdriver into the hole and then moving the screwdriver. 22.3 +0.4 0 dia. 25 +0.5 0 dia. 22.3 +0.4 0 dia. 24.1 +0.4 0 3.2 +0.2 0 r0.8 max. with lock rin g without lock rin g 1. the following diagram provides the dimensions for mounting individual switches, legend plates, and lock rings with leads connected directly to switch terminals. 30 a 2. the following diagram provides the dimensions for mounting large legend plates with crimp terminals connected to switch terminals. 30 b dimensions a and b between mounting hole centers are given in the following tables . for 1., above for 2., above note: 1. the above dimensions are the minimum dimensions when using the applicable wiring materials listed on page 19. if any other materials are used, check the suitability of dimensions in advance. 2. when using pushbuttons exceeding 30 mm, adjust dimension a or b accordingly. (when mounting the a22-m @ in a matrix, 30 mm would have to be increased to 40 mm. switch model dimension a a22-10, a22-10s, A22-01, A22-01s 45 mm min. a22-20, a22-20s, a-22-02, a22-02s, a22-11, a22-11s 55 mm min. type of crimp terminal switch model dimension b naked crimp terminals a22-10, a22-10s, A22-01, A22-01s 51 mm min. a22-20, a22-20s, a22-02, a22-02s, a22-11, a22-11s 61 mm min. crimp terminals with insulating sheaths a22-10, a22-10s, A22-01, A22-01s 60 mm min. a22-20, a22-20s, a22-02, a22-02s, a22-11, a22-11s 70 mm min. hold here mounting nut lock ring rubber washer panel panel lock ring pro- jecting part 1. when the panel cutout dimension is 25 dia., remove the supplied rubber washer and mount the 25- dia. ring as shown below. (since the a22z-r25 is not attached to the main body, order separately.) 22 dia. 22.3 dia. 25 dia. 25 dia. 22.3 dia. 0.5 1.3 panel lock ring mountin g nut 25-dia. ring (a22z-r25) operation unit 2. when the panel cutout dimension is 25 dia., remove the supplied rubber washer and mount the 25-dia. ring as shown below. (since the a22z-r25 is not attached to the main body, order separately.) operation unit rubber washer (mounted to operation unit) 30-dia. resin attachment (a22z-a30) rubber washer (included) mounting panel lock ring mounting ring operation unit arrow mark lever screwdriver http://www.ia.omron.com/ 16 (c)copyright omron corporation 2007 all rights reserved.
a22e assembling the cap installing/replacing the lamp emergency stop switch ? insert the protrusion of the tightening wrench (a22z-3905) into the cap slot and then turn to remove the cap. (1) installing/replacing from the panel surface (2) installing/replacing on the switch ? insert the lamp extractor (a22z-3901) into the lamp, then rotate the extractor while pressing it. ? grip the indicator with your fingers, then rotate the indicator while pressing it against the switch. http://www.ia.omron.com/ 17 (c)copyright omron corporation 2007 all rights reserved.
a22e control box (enclosure) installing/removing the switch blocks (1) mounting the switch (2) creating a cable port hole the standard-size legend plate frame can be mounted. mount the frame as shown in the following diagram. mount the switch in the same way as for an ordinary panel. place the tip of a screwdriver on the surface where the cable port hole is to be created with the cover attached and strike the screwdriver to punch a hole. attempts to punch a hole on the other side of the case will damage the box. (3) securing the connector cable 1. insert the connector into the cable port hole in the box and secure with the fixing nut inside the box. 2. open a hole in the thin rubber section of the rubber ring. 3. pass the tightening cap through the cable, insert the cable into the connector, and tighten the hexagonal nut to secure the cab le. (1) installing the switch blocks (2) removing the switch blocks wiring ? hook the small protrusion on the mounting latch into the groove on the other side of the lever, then push up the switch block in the direction indicated by the arrow in the figure below. ? insert a screwdriver between the mounting latch and the switch block, then push down the screwdriver in the direction indicated by the arrow in the following figure. ? loosen the terminal screw from the switch unit until it completely comes off the groove, insert a screwdriver as shown in the following figure, then push up the washer in the direction indicated by the arrow to temporarily secure it. now, a round crimp terminal can be connected. after inserting the terminal, tighten the screws to complete wiring. snap-in legend plate lock nut rubber washer connector outside inside box cable tightening cable diameter connector 7 to 9 dia. a22z-3500-1 9 to 11 dia. a22z-3500-2 switch block protrusion lever mounting latch use either of the following screwdrivers. flat-head screwdriver 3 to 6 mm 3 to 6 mm dia. phillips screwdriver screwdriver screwdriver washer screw http://www.ia.omron.com/ 18 (c)copyright omron corporation 2007 all rights reserved.
a22e safety precautions be sure to read the precautions for all pushbutton switches in the pushbutton switches group catalog (cat. no. x018). !caution precautions for correct use mounting ? always make sure that the power is turned off before wiring the switch. also, do not touch the terminals or other current-carrying ports while power is being supplied. electric shock may occur. ? do not tighten the mounting ring more than necessary using tools such as pointed-nose pliers. doing so will damage the mounting ring. the tightening torque is 0.98 to 1.96 nm. ? recommended panel thickness: 1 to 5 mm. wiring ? when dc-specific leds are used, wire the switch so that the x1 terminal is positive. ? terminal screws must be phillips or slotted m3.5 screws with a square washer. ? the tightening torque is 1.08 to 1.27 nm. ? single wires, stranded wires, and crimp terminals can be connected to the switch. ? applicable wiring materials: twisted strands: 2 mm 2 max. solid wire: 1.6 mm dia. ? after wiring the switch, maintain an appropriate clearance and creepage distance. operating environment ? the ip65 model is designed with a protective structure so that it will not sustain damage if it is subjected to water from any direction to the front of the panel. leds ? the led current-limiting resistor is built-in, so internal resistance is not required. ? if commercially available leds are used, select the ones that meet the following conditions: base: ba9s/13 @ overall length: 26 mm max. power consumption: 2.6 w max. using the microload ? contact failure may occur if a switch designed for a standard load is used to switch a microload. use switches within the application ranges shown in the following graph. even within the application range, insert a contact protection circuit, if necessary, to prevent the reduction of life expectancy due to extreme wear on the contacts caused by loads where inrush current occurs when the contact is opened and closed. the minimum applicable load is the n-level reference value. this value indicates the malfunction reference level for the reliability level of 60% ( o 60) (conforming to jis c5003). the equation, o 60 = 0.5 x 10  6 /time indicates that the estimated malfunction rate is less than 1/2,000,000 with a reliability level of 60%. others ? if the panel is to be coated, make sure that the panel meets the specified dimensions after coating. ? due to the structure of the switch, severe shock or vibration may cause malfunctions or damage to the switch. also, most switches are made from resin and will be damaged if they come into contact with sharp objects. particularly scratches on the operation unit may create visual and operational obtrusions. handle the switches with care, and do not throw or drop them. do not apply a voltage exceeding the rated voltage across the incandescent lamp terminals. the lamp may be destroyed and the operation unit may fly out. 8 mm max. 16.0 mm max. 8 mm dia. max. 16.0 mm max. naked crimp terminals 20.2 mm max. 8 mm max. 20.2 mm max. 8 mm dia. max. crimp terminals with insulating sheaths invalid area 0.1 1 10 100 1,000 10 ma 1 ma 5 12 24 30 0.16 ma 1.6 ma 100 ma 0 voltage (v) microload area area of use standard load area current ( ma ) hammer screwdriver do not allow the switch to drop and hit the floor. do not place or drop heavy objects on the switch. do not operate the switch with hard or sharp objects. in the interest of product improvement, specifications are subject to change without notice. all dimensions shown are in millimeters. to convert millimeters into inches, multiply by 0.03937. to convert grams into ounces, multiply by 0.03527. cat. no. a119-e1-06 http://www.ia.omron.com/ 19 (c)copyright omron corporation 2007 all rights reserved.
this catalog is a guide to help customers select the proper safety products. observe the following items when choosing products, select the right products for your devices or equipment, and develop a safety-related system to fully utilize product functions. setting up a risk assessment system the items listed in this catalog must be used properly in terms of product location as well as product performance and functionality. part of the process of selecting and using these products should include the introduction and development of a risk assessment system early in the design development stage to help identify potential dangers in your equipment that will optimize safety product selection. a badly designed risk assessment system often results in poor choices when it comes to safety products. ? related international standards: iso 14121 principles of risk assessment safety policy when developing a safety system for the devices and equipment that use safety products, make every effort to understand and conform to the entire series of international and industrial standards available, such as the examples given below. ? related international standards: iso 12100 basic concepts, general principles for design iec 61508 functional safety of electrical/electronic/programmable electronic safety-related systems role of safety products safety products have functions and mechanisms that ensure safety as defined by standards. these functions and mechanisms are designed to attain their full potential within safety-related systems. make sure you fully understand all functions and mechanisms, and use that understanding to develop systems that will ensure optimal usage. ? related international standards: iso 14119 interlocking devices associated with guards-principles for design and selection installing safety products make sure that properly educated and trained engineers are selected to develop your safety-related system and to install safety products in devices and equipment. ? related international standards: iso 12100 basic concepts, general principles for design iec 61508 functional safety of electrical/electronic/programmable electronic safety-related systems observing laws and regulations safety products should conform to pertinent laws, regulations, and standards, but make sure that they are used in accordance with the laws, regulations, and standards of the country where the devices and equipment incorporating these products are distributed. ? related international standards: iec 60204 electrical equipment of machines observing usage precautions carefully read the specifications and precautions listed in this catalog for your product as well as all items in the operating manual packed with the product to learn usage procedures that will optimize your choice. any deviation from precautions will lead to unexpected device or equipment failure not anticipated by safety-related systems or fire originating from equipment failure. transferring devices and equipment when transferring devices and equipment, be sure to keep one copy of the operating manual and pack another copy with the device or equipment so the person receiving it will have no problem operating it. ? related international standards: iso 12100 basic concepts, general principles for design iec 61508 functional safety of electrical/electronic/programmable electronic safety-related systems warning http://www.ia.omron.com/ (c)copyright omron corporation 2007 all rights reserved.
2007. 3 omron corporation industrial automation company http://www.ia.omron.com/ (c)copyright omron corporation 2007 all rights reserved. in the interest of product improvement, specifications are subject to change without notice. read and understand this catalog please read and understand this catalog before purchasing the products. please consult your omron representative if you have an y questions or comments. warranty and limitations of liability warranty omron's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if speci ed) from date of sale by omron. omron makes no warranty or representation, express or implied, regarding non-infringement, merchantability, or fitness for particular purpose of the products. any buyer or user acknowledges that the buyer or user alone has determined that the products will suitably meet the requirements of their intended use. omron disclaims all other warranties, express or implied. limitations of liability omron shall not be responsible for special, indirect, or consequential damages, loss of profits, or commercial loss in any way connected with the products, whether such claim is based on contract, warranty, negligence, or strict liability. in no event shall responsibility of omron for any act exceed the individual price of the product on which liability is asserted . in no event shall omron be responsible for warranty, repair, or other claims regarding the products unless omron's analysis confirms that the products were properly handled, stored, installed, and maintained and not subject to contamination, abuse, misuse, or inappropriate modification or repair. application considerations suitability for use omron shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the product. at the customer's request, omron will provide applicable third party certi cation documents identifying ratings and limitation s of use that apply to the products. this information by itself is not suf cient for a complete determination of the suitability of the products in combi nation with the end product, machine, system, or other application or use. the following are some examples of applications for which particular attention must be given. this is not intended to be an exh austive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: ?outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. ?nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines , vehicles, safety equipment, and installations subject to separate industry or government regulations. ?systems, machines, and equipment that could present a risk to life or property. please know and observe all prohibitions of use applicable to the products. never use the products for an application involving serious risk to life or property without ensuring that the system as a whole has been designed to address the risks, and that the omron product is properly rated and installed for the intended use within the overall equipment or system. disclaimers change in specifications product speci cations and accessories may be changed at any time based on improvements and other reasons. it is our practice to change model numbers when published ratings or features are changed, or when signi cant construction cha nges are made. however, some speci cations of the product may be changed without any notice. when in doubt, special model numbers may be assigned to x or establish key speci cations for your application on your request. please consult with your omron representative at any time to con rm actual speci cations of purchased product. dimensions and weights dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. errors and omissions the information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. performance data performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. it may represent the result of omrons test conditions, and the users must correlate it to actual application requirements. actual performance is subject to the omron warranty and limitations of liability. programmable products omron shall not be responsible for the user's programming of a programmable product, or any consequence thereof. copyright and copy permission this catalog shall not be copied for sales or promotions without permission. this catalog is protected by copyright and is intended solely for use in conjunction with the product. please notify us before copying or reproducing this catalog in any manner, for any other purpose. if copying or transmitting this catalog to another, please copy or transmit it in its entirety. cat. no. a119-e1-06


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